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What factors are contributing to the unexpected 30% increase in customer support tickets related to Rockwell Automation's PowerFlex AC drives in the last month?

Prepared by NextSprints

15 mins
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Problem Solving Data Analysis Technical Knowledge Manufacturing Industrial Automation Energy Root Cause Analysis Technical Troubleshooting Customer Support Industrial Automation Product Performance
Product Management Root Cause Analysis Question: Investigating sudden increase in support tickets for industrial automation product

Introduction

The unexpected 30% increase in customer support tickets for Rockwell Automation's PowerFlex AC drives over the last month is a significant issue that requires immediate attention. To address this problem, I'll employ a systematic approach to identify, validate, and resolve the root cause while considering both short-term fixes and long-term strategic implications.

Framework overview

This analysis follows a structured approach covering issue identification, hypothesis generation, validation, and solution development.

Step 1

Clarifying Questions (3 minutes)

  • Looking at the timing, I'm thinking there might be a recent product update. Has there been any software or firmware update to the PowerFlex AC drives in the past 1-2 months?

Why it matters: Recent updates often correlate with increased support tickets. Expected answer: Yes, a firmware update was released 6 weeks ago. Impact on approach: If confirmed, we'd focus on the update's content and rollout process.

  • Considering user segments, I'm curious about the distribution of tickets. Are we seeing this increase across all customer types, or is it concentrated in specific industries or applications?

Why it matters: Helps identify if the issue is universal or specific to certain use cases. Expected answer: The increase is primarily in manufacturing and oil & gas sectors. Impact on approach: We'd investigate industry-specific factors or applications if confirmed.

  • Thinking about the nature of support tickets, I'm wondering about the types of issues reported. Has there been a shift in the categories of problems customers are experiencing?

Why it matters: Changes in issue types can point to specific product or user experience problems. Expected answer: There's been an increase in performance-related issues and error code reports. Impact on approach: We'd focus on performance optimization and error code documentation if confirmed.

  • Considering external factors, I'm curious about any recent changes in regulatory requirements or industry standards. Have there been any significant updates in the past few months?

Why it matters: New regulations can often lead to increased support needs as customers adapt. Expected answer: No major regulatory changes, but a new energy efficiency standard was introduced. Impact on approach: If confirmed, we'd investigate how the new standard might be affecting drive usage.

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Updated Jan 22, 2025