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Product Management Root Cause Analysis Question: Investigating unexpected battery degradation in Tesla Model S vehicles

Asked at Tesla

15 mins

What factors led to the unexpected 30% increase in battery degradation rates for Tesla Model S vehicles produced in 2022?

Data Analysis Problem-Solving Technical Knowledge Automotive Energy Storage Manufacturing
Root Cause Analysis Product Quality Electric Vehicles Battery Technology Tesla

Introduction

The unexpected 30% increase in battery degradation rates for Tesla Model S vehicles produced in 2022 presents a critical issue that demands immediate attention and thorough analysis. This problem not only affects customer satisfaction but also has potential long-term implications for Tesla's brand reputation and market position in the electric vehicle industry.

To address this complex issue, I'll employ a systematic approach that covers issue identification, hypothesis generation, validation, and solution development. This structured method will allow us to dig deep into the root cause while considering both immediate fixes and long-term strategic implications.

Framework overview

This analysis follows a structured approach covering issue identification, hypothesis generation, validation, and solution development.

Step 1

Clarifying Questions (3 minutes)

  • Looking at the production timeline, I'm wondering if there were any significant changes in the battery manufacturing process or suppliers in 2022. Could you confirm if any such changes occurred?

Why it matters: Manufacturing changes could directly impact battery quality and performance. Expected answer: Yes, there was a shift to a new battery supplier in early 2022. Impact on approach: If confirmed, we'd focus on supplier quality control and integration processes.

  • Considering user behavior, have you noticed any changes in charging patterns or usage among 2022 Model S owners compared to previous years?

Why it matters: Unusual charging habits could accelerate battery degradation. Expected answer: Data shows more frequent fast charging among 2022 Model S owners. Impact on approach: We'd investigate the relationship between charging behavior and degradation rates.

  • Regarding software updates, were there any significant changes to the battery management system for 2022 Model S vehicles?

Why it matters: Software issues could lead to suboptimal battery management and faster degradation. Expected answer: A major update was rolled out in mid-2022 affecting battery thermal management. Impact on approach: We'd scrutinize the software update's impact on battery performance.

  • In terms of environmental factors, have 2022 Model S vehicles been exposed to significantly different climate conditions compared to previous models?

Why it matters: Extreme temperatures can affect battery life and performance. Expected answer: No significant changes in climate exposure have been observed. Impact on approach: If confirmed, we'd rule out environmental factors and focus on internal issues.

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