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Product Management Root Cause Analysis Question: Investigating BorgWarner's electric drive module order decline
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Nextsprints

Updated Jan 22, 2025

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How can BorgWarner address the 20% decline in orders for its electric drive modules from a key OEM customer this year?

Problem-Solving Strategic Thinking Data Analysis Automotive Electric Vehicles Manufacturing
Root Cause Analysis Supply Chain Automotive Electric Vehicles Strategy

Introduction

BorgWarner's 20% decline in electric drive module orders from a key OEM customer presents a critical challenge for the company's electric vehicle (EV) component business. This analysis will systematically identify, validate, and address the root cause of this issue, considering both immediate and long-term implications for BorgWarner's market position in the rapidly evolving EV sector.

To tackle this problem, I'll follow a structured approach that covers issue identification, hypothesis generation, validation, and solution development. My response will focus on understanding the context, analyzing potential causes, and proposing actionable strategies to reverse the decline and strengthen BorgWarner's relationship with this key customer.

Framework overview

This analysis follows a structured approach covering issue identification, hypothesis generation, validation, and solution development, tailored to BorgWarner's specific situation in the EV component market.

Step 1

Clarifying Questions (3 minutes)

  • Looking at the timing, I'm thinking this decline might be related to recent market shifts. Has there been any significant change in EV adoption rates or regulations in the OEM's primary markets?

Why it matters: Understanding market dynamics could reveal external factors influencing the OEM's decision. Expected answer: Possible shifts in EV incentives or regulations in key markets. Impact on approach: Would focus on market adaptation strategies if confirmed.

  • Considering product lifecycle, I'm curious about the age of our current electric drive module designs. How long have these specific modules been in production for this OEM?

Why it matters: Product age could indicate a need for innovation or redesign. Expected answer: Likely 2-3 years, given typical automotive product cycles. Impact on approach: Would prioritize R&D and product updates if modules are older.

  • Thinking about competitive landscape, has there been any notable change in our pricing or the entry of new competitors in the electric drive module space?

Why it matters: Pricing pressure or new entrants could be driving the OEM to explore alternatives. Expected answer: Possible emergence of new, cost-competitive suppliers. Impact on approach: Would focus on competitive analysis and value proposition enhancement.

  • Considering the OEM's product lineup, has there been any shift in their EV model range or sales targets that might explain the reduced order volume?

Why it matters: Changes in the OEM's strategy could directly impact their component needs. Expected answer: Possible realignment of EV models or production targets. Impact on approach: Would tailor our product offering to match the OEM's evolving needs.

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